Precaution: Design a phase-appropriate CMC roadmap
CAGT developers struggle with a core question: Why should we invest early and heavily in chemistry, manufacturing, and controls (CMC) before knowing if a product works? Under pressure from investors, strapped for cash, or using an expedited regulatory mechanism that compresses development, they must balance the time and cost of every decision. However, small CMC shortcuts and gaps can grow into outsized problems.
For example, emerging companies often struggle to identify, qualify, and validate appropriate potency assays. These are critical for CAGTs because regulators want proof that the manufacturing process yields a product with consistent, measurable quality characteristics. And when a sponsor modifies the process during development, which is inevitable, agencies will need evidence that the commercial product is comparable to the one used in clinical trials.
A typical scenario occurs with companies that in-license technology from an academic institution. At some point, say, a post-doctoral student developed an assay and even published the data. But assays that work for peer-reviewed journals may not necessarily comply with Current Good Manufacturing Practice (CGMP) regulations. The developer may be tempted to overlook that they cannot reproduce the assay and proceed without addressing the problem. Since every stage in the manufacturing process is inseparable from the others, such a misstep will have negative consequences.
At Parexel, we advise CAGT clients to develop phase-appropriate potency assays. Characterize a product’s critical quality attributes stepwise, progressing from a functional to a cell-based assay. There is no need to develop a biological assay that fully reflects the product’s mechanism of action for Phase 1 trials. In most cases, an assay measuring a function that gives reasonable assurance of activity, such as the protein expression of an introduced gene, is sufficient. Based on our knowledge of FDA requirements, we analyze gaps and prioritize product characterization tasks into those that need immediate attention versus those that can be addressed two years later.
The answer to CMC challenges is not always to start earlier, spend more, and take longer. It is possible to work a little harder and a good deal smarter. Devising a CMC roadmap, complete with a timeline of regulatory expectations, is prudent. For CAGTs, there is typically less time for product characterization and manufacturing refinements than for other modalities because Phase 1 trials can readily morph into pivotal efficacy and safety trials. A CMC roadmap and a tightly organized approach can be crucial factors in determining success or failure.